Car Issues Tracker
Vehicle complaints, recalls & safety data — sourced from NHTSA

2016 Ford Explorer: Complaints, Recalls, and Known Problems

Owners have filed 2,425 safety complaints about the 2016 Ford Explorer with U.S. regulators. Here's what the federal data shows, system by system.

Data: NHTSA Office of Defects Investigation · Retrieved July 14, 2026 · Counts change as new reports are filed

2,425
Complaints
14
Recalls
2
Investigations
5★
Overall crash rating

Complaints for this vehicle report 38 crashes, 14 fires, 59 injuries. No deaths have been reported.

Key findings
  1. Body & structure leads the complaint list, cited in 605 of 2,425 complaints, followed by Steering.
  2. Complaints peaked 9 years after the model year (345 filed in 2025) — a pattern consistent with wear-out failures rather than assembly defects.
  3. One recall is a do-over. NHTSA records show recall repairs that were previously performed incorrectly — worth a VIN check even if you had recall work done.
  4. 2 NHTSA defect investigations are associated with this vehicle.

What owners report

Complaints filed with NHTSA name the vehicle system involved. For the 2016 Ford Explorer, here is how reports break down by system.

Complaints by vehicle system
System mentions in 2,425 complaints · a complaint can cite more than one system
Body & structure
605
Steering
527
Engine & cooling
480
Other / unspecified
428
Power train / transmission
212
Electrical
124
Airbags & restraints
123
Fuel & propulsion
111

"I was driving along the highway and and the passenger side a-pillar trim blew off my vehicle. I had to pull over to the side of the road and pick up the piece that blew off. The driver side appears to be also loose as if it would come off. This part is recalled on other explorers of the same year, but for some reason, my VIN isn’t included."

Owner complaint filed July 2026 · Structure · NHTSA ODI 11748367

"Roof rail covers, exterior A and B pillar trim have not been fixed. I was told at the time of purchase the recall (1) was fixed. The rubber trim in the pillar trim flaps in the wind and I was told to buy the parts on Amazon and that it isn’t hard to install. Along with the A/C not working a week after I bought the SUV. dealership is uncooperative."

Owner complaint filed May 2026 · Structure,Unknown Or Other · NHTSA ODI 11737677

Complaints didn't fade — they kept coming

For most vehicles, complaint volume spikes early and tapers off. The 2016 Ford Explorer inverts that curve — filings peaked in 2025, 9 years after the model year.

Complaints filed per year — 2016 Ford Explorer
Year the complaint was filed, not the incident year
4
213
260
182
229
167
158
197
313
269
345
88
151617181920212223242526
2026 is a partial year (through July 14, 2026). A late peak is the signature of wear-out failures: parts that don't fail until the vehicle has years and miles on it.

How the 2016 compares with other model years

Across the Ford Explorer model years we track, the 2016 has the most complaints on file.

Total complaints by model year — Ford Explorer
All complaints on file per model year, as of July 14, 2026
1,191
2,222
1,670
1,748
2016
2,425
1,668
1,153
Older model years have had more time on the road to accumulate complaints — compare adjacent years, not endpoints.

Recall history: 14 recalls, including a do-over

14 recalls apply to some or all 2016 Ford Explorer vehicles. Note the flagged campaign: it covers vehicles whose earlier recall repairs were performed incorrectly.

Jul 201515V-464
Parking Brake

Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. T…

Sep 201515V-605
Fuel System, Gasoline:Storage:Tank Assembly:Mounting

Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and t…

Mar 201616V-183
Engine And Engine Cooling:Engine

Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block…

Jun 201616V-475
Seats:Front Assembly:Recliner

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restra…

Aug 201717E-048
Wheels:Hub

Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feature, possibly resulti…

Nov 201717V-767
Seats

Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.

Jun 201919V-435
Suspension:Rear

Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.

Nov 202020V-692
Power Train:Axle Assembly:Axle Shaft

Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.

Mar 202120V-675Repair done incorrectly
Suspension:Rear

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New Yor…

May 202121V-316
Structure:Body

Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.

Jul 202121V-537
Suspension:Rear

Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode I…

Jan 202424V-031
Structure:Body:Roof And Pillars

Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.

May 202525V-347
Structure:Body

Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.

Oct 202525V-685
Equipment:Electrical:Engine Block Heater

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it t…

Does your car have an open recall?

Recall repairs are free at any dealer, with no time limit. Look up your 17-character VIN on the official NHTSA site to see open recalls for your specific vehicle. Check your VIN at NHTSA.gov →

Crash-test ratings

NHTSA crash ratings measure how the car protects occupants in a crash — a separate question from the reliability complaints above. A vehicle can be both crashworthy and trouble-prone.

★★★★★
Overall
★★★★★
Frontal crash
★★★★★
Side crash
★★★★☆
Rollover

Frequently asked questions

How many complaints does the 2016 Ford Explorer have?

As of July 14, 2026, owners have filed 2,425 complaints about the 2016 Ford Explorer with NHTSA. The most-reported system is body & structure.

How many recalls does the 2016 Ford Explorer have?

The 2016 Ford Explorer has 14 NHTSA recalls on file. One recall reopens earlier campaigns whose repairs were performed incorrectly. Recall repairs are free at any dealer.

Is the 2016 Ford Explorer safe in a crash?

NHTSA gives the 2016 Ford Explorer an overall crash rating of 5 out of 5 stars. Crash ratings measure occupant protection in a collision; they do not measure reliability, which is what the complaint data above reflects.

Methodology & source

All figures come from the U.S. National Highway Traffic Safety Administration (NHTSA) public APIs: the Office of Defects Investigation complaint database, the recalls database, and NCAP safety ratings, retrieved July 14, 2026.

Complaints are self-reported by consumers and are not verified by NHTSA or by this site. A single complaint may cite multiple vehicle systems, so system mentions can sum to more than the complaint total. Complaint volume is influenced by fleet size, media attention, and recall notices, and is not by itself a measure of defect rates.

This site is not affiliated with NHTSA or any manufacturer. Nothing here is repair, purchase, or legal advice. For your specific vehicle, use the official NHTSA VIN lookup and consult a qualified technician.